Here's a list of the tools and materials I used during the build
Power tools
- wet brick saw: to cut firebricks
- angle grinder: to cut firebricks and stones
- cement mixer (not indispensable as you can mix by hand in a wheelbarrow)
- hand cement mixer (same as above)
- jigsaw (to cut templates for the different arches)
- circular saw: to cut wood planks for concrete forms (optional, you can use hand saw)
- power drill: to drill holes for rebars
Other tools
- ruler/measuring tape: to measure what should be measured
- try square: to make sure what should be square is indeed square
- spirit level: to make sure what should be horizontal is indeed horizontal
- masonry trowels: for brick laying. I used a smaller one to finish the joints
- hoe/shovel: to mix the perlite and cement
- sponge: to clean the cement residues on stone
- water spray: to wet the bricks
- steel brush: to clean mortar joints between stones (not for bricks)
- gloves: for mortar which is alkaline. I used a few pairs during the project
- stone chisel + hammer: for stone work
- wheelbarrow: mostly used to mix the perlite and cement since you normally don't use a mixer as it would deteriorate the perlite.
- protection mask: used when mixing cement, perlite, and while cutting firebricks and stones
- ear plugs: wet saw and angle grinders are your ears enemies! (also useful to insulate yourself from unsolicited advice)
- protection glasses: when cutting with grinder/wet saw/chisel
- pencils
- calculator
Software
This is totally optional, but if you already know a 3d software or are willing to learn, it will help you to plan your oven. Of course pencil and paper are still valid, and I believe that's what our ancestors used since they didn't have electricity to power their computer to run the above mentioned 3d software.
The advantages of a 3d model are numerous:
- plan your dome: tune the dimensions, get an estimate of firebricks usage
- model the enclosure and adapt it so it fits with the surroundings
- easily plan where you want that oven to be: the nice thing with a 3d model is that once you design it, you can move it where you want, so if you have a lot of space, you could even model it and choose the optimal place you want it to be (provided your create a model of your garden/courtyard).
In my case I only had one possible spot, but I nevertheless modeled the surrounding walls which are basically just some planar surfaces textured with real photographs of the existing walls. This way you have the closest image of what it will eventually look like.
This also helps to decide whether you actually want an oven in your garden!
Believe me, it's really useful!
Materials
Here's a list of materials I used
Foundation + hearth
stones, reinforced concrete (8mm rebars + fibers)Foundation + hearth
Hearth insulation
perlite (~ 3-5mm granularity) + PortlandCooking floor
refractory bricks (22x11x6)Oven dome
refractory bricks + refractory mortar (1 Portland, 3 sand, 1 lime, 1 fire clay)Dome insulation inner layer
perlite + air entrained cementDome insulation outer layers
rockwool panels ( 0.039 W/mK)220 refractory bricks, 600 kg in a Berlingo |
Bricks waiting to be assembled |
The wet saw with diamond blade I used. It only had a 65mm cutting depth. |